My Operations

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Feature Overview

Shop Floor Mobile gives operators and foremen two operation lists to work from. Operation Lines is the operation list on Shop Floor Overview (and on the Shop Floor Tablet role center). It shows the operations that match your personal filters in Capacity Load Setup, with the context an operator needs: item, order quantity, sales order and customer, promised delivery date, the routing status of the previous operation and the quantity already finished on it. From Operation Lines you can allocate operators, change the manual priority, and launch Start / Stop, Register Time and Register Output for a released operation. My Operations is a separate, read-only list of production order operations that you can open from search. It shows the operation, its allocated resources and its planned start and end, and gives access to standard operation details (comments, tools, personnel, quality measures, allocated capacity, order tracking) and to Start / Stop.

Both lists are sorted by Manual Priority and then by start date and time, so the most urgent work is at the top. How Operation Lines is filtered (status, dates, work and machine centers, routing status, first, last or next operation) is controlled by your own Capacity Load Setup line, as described in the Shop Floor Mobile overview. This page goes deeper into how those operation filters work and what you can do with an operation once you have found it.

Key Fact Detail
Pages Operation Lines (on Shop Floor Overview and the Shop Floor Tablet role center), My Operations, Allocated Resources, Routing Status Filter
Sort order Manual Priority, then starting date and time
Actions on Operation Lines Start / Stop, Register Time, Register Output, Show Production Order, Production Order Information
Actions on My Operations Start / Stop (Ctrl+F9), Comments, Tools, Personnel, Quality Measures, Allocated Capacity, Order Tracking
Operation filters Status, Production Order Filter, From Date, To Date, Location Code, Work Center Filter, Machine Center Filter, Show Machine Centers, Operation View, Only first operations, Only last operations, Only next operations, Process Code, Routing Status Filter, Previous Routing Status Filter
Company-wide filter Set Fixed Operation Filter on Shop Floor Setup (applies to Operation Lines)
Operator allocation Resource No. and Allocated Resources, released production orders only
Related report Calculate Next Operations

Getting Started

  1. Open Shop Floor Setup and check that Start / Stop (Flow), Operation Time (Flow) and Output Qty. (Flow) point to the flows you want operators to use.
  2. Optionally choose Set Fixed Operation Filter to limit the operations everyone sees in Operation Lines.
  3. Open Shop Floor Overview. Set Status, From Date, To Date and, if needed, Work Center Filter, Machine Center Filter and Show Machine Centers.
  4. Set Operation View to decide whether operations are selected by overlap with the date range, by start, by end, or by start and end.
  5. Use Routing Status Filter and Previous Routing Status Filter to narrow the list, and turn on Only first operations, Only last operations or Only next operations if you only need those.
  6. Choose Update Operations to refresh Operation Lines.
  7. Enter a Resource No. on an operation of a released order to allocate an operator.
  8. Select a released operation and choose Start / Stop, Register Time or Register Output.

Related Features

Operation Lines takes its filters from your Capacity Load Setup line, the same line that drives the capacity calculation, so the dates and work center filters you use for capacity load also decide which operations you see. The registration actions open Mobile Flow flows configured on Shop Floor Setup, which are described in more detail under Mobile Production Flow. Allocating a resource to an operation can automatically create Mobile Flow time collectors for that operator. Manual Priority and Process Code are set on production orders and copied down to the operations, as described in the Shop Floor Mobile overview.

User Stories

Working through operations in priority order

As a machine operator
I want to see operations sorted by priority and start time
So that I always pick up the most urgent job first

Setup:

  1. Open Shop Floor Overview and look at Operation Lines, or search for My Operations.
  2. Operations with the lowest Manual Priority are listed first. Within the same priority, operations are sorted by starting date and time.
  3. On My Operations, filter on Resource No. or Allocated Resources to see only the operations allocated to you.

Note: My Operations is not filtered automatically. It lists production order operations regardless of status and does not use your Capacity Load Setup filters or the fixed operation filter. Operation Lines does use them.

Seeing order and customer context for each operation

As a production foreman
I want to see the item, order quantity and customer for each operation
So that I understand what an operation is for without opening the production order

Setup:

  1. On Shop Floor Overview, look at Operation Lines.
  2. Review Item Number, Item Description, Order Quantity, Promised Delivery Date, Sales Order Number and Customer Name.
  3. Use Show Production Order to open the firm planned or released production order.

Note: Sales Order Number and Customer Name are only filled when the production order was created from a sales order. Promised Delivery Date comes from the production order. On My Operations, Sales Order Number, Customer Name, Prod. Order Description and Prod. Order Description 2 are available as hidden columns.

Checking whether the previous operation is done

As a machine operator
I want to see the status and output of the previous operation
So that I know whether material is ready for my step

Setup:

  1. On Shop Floor Overview, look at Prev. Routing Status and Quantity finished on previous operation in Operation Lines.
  2. To list only operations whose previous step is finished, choose Previous Routing Status Filter, select Finished and choose OK.
  3. Choose Update Operations.

Note: Quantity finished on previous operation is the output quantity posted on the previous operation of the same order line. It is empty for the first operation of a routing.

Filtering operations on routing status

As a production foreman
I want to show only operations with certain routing statuses
So that finished operations do not clutter the list

Setup:

  1. On Shop Floor Overview, choose Routing Status Filter.
  2. Select one or more of Blank, Planned, In progress and Finished, and choose OK.
  3. Choose Update Operations.

Note: The resulting filter is shown in the Routing Status Filter field and is saved on your Capacity Load Setup line. Clear all options to remove the filter.

Selecting operations by start, end or overlap with the date range

As a production foreman
I want to choose how operations are matched to my From Date and To Date
So that I can see, for example, only the operations that start this week

Setup:

  1. On Shop Floor Overview, set From Date and To Date.
  2. Set Operation View:
    • Total Operations: operations that start on or before To Date and end on or after From Date.
    • Operation Starts: operations that start within the period.
    • Operation Ends: operations that end within the period.
    • Operation Starts and Ends: operations that both start and end within the period.
  3. Choose Update Operations.

Note: Only work center operations are shown unless Show Machine Centers is turned on. With Show Machine Centers on and a Machine Center Filter entered, only operations on those machine centers are shown.

Showing only the first or last operation of each routing

As a production planner
I want to list only the first or only the last operations
So that I can follow when orders enter or leave production

Setup:

  1. On Shop Floor Overview, turn on Only first operations or Only last operations.
  2. Choose Update Operations.

Note: A first operation is one with no previous operation, and a last operation is one with no next operation. When a fixed operation filter is set on Shop Floor Setup, the first and last operations are instead determined per production order among the operations that match the fixed filter.

Showing only the next operation to work on

As a machine operator
I want to see only the next unfinished operation of each order line
So that I do not start a step before the one before it

Setup:

  1. On Shop Floor Overview, turn on Only next operations and confirm that Next Operation should be updated.
  2. Choose Update Operations.
  3. To recalculate later for selected orders, choose Calculate Next Operations and filter on Prod. Order No. or Item No..

Note: For each firm planned and released order line, the operation with the lowest operation number whose routing status is not Finished is marked as the next operation. The marking is stored, so it does not change by itself when an operation is finished. While Only next operations is on, you are asked to recalculate each time Operation Lines opens.

Allocating an operator to an operation

As a production foreman
I want to allocate an operator to an operation
So that everyone can see who is responsible for it

Setup:

  1. In Operation Lines on Shop Floor Overview, or on Prod. Order Routing, enter a Resource No. on an operation of a released production order.
  2. The resource is added to Allocated Resources, and No. of Allocated Resources is updated.
  3. To replace the operator, enter another Resource No. You are asked whether to delete the resources already allocated. If you answer no, the new resource is added alongside them.
  4. To remove all allocations, clear Resource No. and confirm the question.

Note: Resources can only be allocated on released production orders. If Auto-create Collector (Flow) is set on Shop Floor Setup, time collectors are created for the resource when it is allocated.

Allocating several operators to the same operation

As a production foreman
I want to allocate more than one operator to an operation
So that team jobs show everyone involved

Setup:

  1. In Operation Lines, choose the assist button on Resource No. to open Allocated Resources for that operation.
  2. Add a line per operator with Resource No. and, optionally, Description and Time Type.
  3. Allocated Resources on the operation lists all allocated resource numbers in brackets, for example [R0010][R0020].

Note: You can also search for Allocated Resources to see all allocations across orders, with the operation's status, setup time and start and end dates and times. Deleting an allocation removes it from the operation, and clears Resource No. if it was that resource.

Starting, stopping and reporting on an operation

As a machine operator
I want to start and stop an operation and register time and output from the list
So that my registrations are made against the right operation

Setup:

  1. Select an operation of a released order in Operation Lines or My Operations.
  2. Choose Start / Stop. On My Operations you can also press Ctrl+F9.
  3. In Operation Lines, choose Register Time or Register Output to register time or output quantity.
  4. The flow opens with the production order, order line and operation already selected.

Note: Register Time and Register Output are only available on Operation Lines. The actions stop with an error if the order is not released or the matching flow field on Shop Floor Setup is empty.

Looking up operation details from My Operations

As a machine operator
I want to open the comments, tools and quality measures for my operation
So that I have the instructions I need at the machine

Setup:

  1. Open My Operations and select an operation.
  2. Choose Comments, Tools, Personnel or Quality Measures to open the standard information for that operation.
  3. Choose Allocated Capacity to see the capacity need of the operation, or Order Tracking to see which demand the production order supplies.

Note: Allocated Capacity is not available for operations on finished orders.

Re-prioritising an order from the operation list

As a production foreman
I want to change the priority of an operation directly in the list
So that I can react to rush orders without opening the production order

Setup:

  1. In Operation Lines on Shop Floor Overview, change Manual Priority on an operation.
  2. Confirm the question to copy the priority to the production order, its lines and its other operations, or decline to change only this operation.
  3. Choose Update Operations to re-sort the list.

Note: A lower number sorts first. New operations start with priority 20. To limit Operation Lines to one process code, use the hidden Process Code column on Capacity Load Setup.

Field Reference

Field name Where to find it What it does Default value
Manual Priority Operation Lines, My Operations Sorts the operation lists. Changing it on an operation can be copied to the whole production order. 20
Resource No. Operation Lines, Prod. Order Routing, My Operations Allocates a resource (operator) to an operation on a released order. Blank
No. of Allocated Resources Operation Lines Number of resources allocated to the operation. 0
Allocated Resources My Operations, Operation Lines (hidden) Lists the allocated resource numbers in brackets. Blank
Prev. Routing Status Operation Lines Routing status of the previous operation. Blank
Quantity finished on previous operation Operation Lines Output quantity posted on the previous operation of the same order line. 0
Order Quantity Operation Lines Quantity (base) of the production order line. 0
Promised Delivery Date Operation Lines Promised delivery date from the production order. Blank
Sales Order Number Operation Lines, My Operations (hidden) Sales order the production order was created from. Blank
Customer Name Operation Lines, My Operations (hidden) Sell-to customer name of that sales order. Blank
Prod. Order Line Exp. Capacity Operation Lines (hidden) Total expected capacity need of all operations on the released order line. 0
Operation View Shop Floor Overview, Capacity Load Setup Decides whether operations are selected by overlap, start, end, or start and end within the date range. Total Operations
Only first operations Shop Floor Overview, Capacity Load Setup Shows only operations without a previous operation. No
Only last operations Shop Floor Overview, Capacity Load Setup Shows only operations without a next operation. No
Only next operations Shop Floor Overview, Capacity Load Setup Shows only the marked next operation of each order line and offers to recalculate the marking. No
Routing Status Filter Shop Floor Overview, Capacity Load Setup Limits Operation Lines to the selected routing statuses. Blank
Previous Routing Status Filter Shop Floor Overview, Capacity Load Setup Limits Operation Lines to operations whose previous operation has the selected routing statuses. Blank
Process Code Capacity Load Setup (hidden) Limits Operation Lines to one process code. Blank
Blank / Planned / In progress / Finished Routing Status Filter Routing statuses to include in the filter. No
Description Allocated Resources Free-text comment on the allocation. Blank
Time Type Allocated Resources Informational: whether the allocation covers setup time, operation time or both. Setup and Operation Time